12V-100W. Heater Kit. Install pressure-controlled check valve in secondary tank. Easily replaceable spin-on desiccant cartridge. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Compact Air Dryer for class 7 & 8 on-highway tractors. Part . Some changes in plumbing and/or installation may be required. Table D: System Saver Series. 0000049246 00000 n 0000003328 00000 n Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Figure 2.26 and Figure 2.27. Thus, the company produces air dryers. Replace with correct voltage air dryer. Cut-out pressure never achieved by air compressor. Customer Service CAN 1-800-267-9247. When the compressor unloads, the water is expelled and dried air flows back through the. Integrated Governor. Make sure pressure-controlled check valve is installed correctly. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Maintenance interval not followed. 0000015804 00000 n or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Part# 650-R109994 . If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. 0000002177 00000 n Air governor has less than 16 psi (110 kPa) range. Truck Troubleshooting Guide: TP09121: Filling the Hyd through the dryer, drying the desiccant for the next cycle. $47.11 USD. Alcohol evaporator installed between dryer and supply tank. BH&ecS Some innovations in this field belong to the brand. One cartridge is drying air while the other is regenerating. Purge valve washer installed upside-down. b. SYSTEM SAVER 1200 PLUS SERIES SHOWN. b. Heater assembly not working. Wrong air line connected to dryer port 4 (unloader port). Dessicant saturated. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n Move dryer farther from compressor. Part no. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Inspect compressor. Meritor WABCO System Saver 1200 Installation Manual (.pdf) Install Econ valve to provide make-up air to compressor. Check heater. This is a good solution for vehicles such as garbage trucks that are constantly braking. Part no. Section 8: Appendix V - Temporary Air Dryer . WABCO 4324709222 Check Valve Repair Kit. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). 0000020675 00000 n Moisture that 0000001741 00000 n . The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Troubleshooting and Testing. 950015K. . 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Blocked line/pinched line from purge tank. Purge valve snap ring not fully seated in groove. 0000049070 00000 n Product line Midland. Troubleshooting. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. d. Allow at least two inches (51 . Figure 2.25. Air dryer does not purge when compressor unloads (no blast of air from purge valve). Delivery Port: Lightweight. Resources. Control Port: 0.25 in.-18 NPTF. System Saver 1200 Installation Instructions. Pressure-controlled check valve not installed in system or not working properly. dryer must be replaced). 0000038578 00000 n 866-736-4222 (Toll Free) | | . WABCO 1200E Manual Online: Troubleshooting. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Tell us what you need or were expecting to find. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Repair/replace per manufacturers instructions. Disconnect all air lines. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Park the vehicle on a level . Remove one-way check valve. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Water, oil, or sludge in air system tanks. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. 30. (48 pages). The brand Wabco is Belgian. Remove regeneration valve and clean oil from diaphragm. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. System saver series single cartridge air Increase air system capacity or reduce air demand. Tighten the capscrews to. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Turbo cut-off valve not sealing. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Pressure protection elements will not open. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Dryer leaks from purge valve during compressor loaded cycle. This product's warranty may depend on type and vocation. Its history began in the 1869. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Dry system air flows back through the dryer. 0000049093 00000 n Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. 0000030729 00000 n 0000036128 00000 n Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). 0000043550 00000 n CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Remove the air dryer from. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Accupart International 0000020697 00000 n We are doing scheduled site maintenance. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. 0000043573 00000 n 0000004699 00000 n 0000001279 00000 n WABCO 1200E Manual Online: Air Dryer Assembly. document search. Add to Cart. Lip seal installed upside-down on piston. Moisture that, condenses out also collects in the base of the dryer. Add additional compressor discharge line before air dryer. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Metri-Pack Type Heater Connector. Water in system tanks, everything else checks out okay. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Inspect compressor per manufacturers instructions. New parts - no core charges. Check for air leaks in system and repair as needed. its mounting location. Maintenance. Review the application guidelines. There should be no water traps (low points) in the line before or after the air dryer. 0000006454 00000 n 0000003541 00000 n WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Part# 815-4324709212 . Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. nRemove and inspect purge valve and clean water/oil from top of piston. %PDF-1.3 % $15.47 USD Not Yet Rated | Write the First Review. It features a spin-on desiccant cartridge. Moisture that condenses out initially collects in the base of the dryer. Skip to the end of the images gallery. Go directly to our operating pressure 145.0 psi Opening pressure 185.65 psi Pressure-controlled check valve properly installed, but one-way check valve not removed. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of.

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wabco 1200 air dryer troubleshooting