cameron ball valve greasing procedure

They can only fit a sealant injection to the middle of the body (photo LHS). 0000006817 00000 n Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. fx^B: !! Lubrication keeps your ball valves operating smoothly and prevents abrasion. /Names << /Dests 41 0 R>> (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , 0000202949 00000 n endstream endobj 1387 0 obj <>stream Ball Valve sizes 14 in. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Cameron/Grove B4 B5 & B7 Side Entry Ball. Cameron Valve and Process Systems support, Life Cycle Management for clients. 0000002132 00000 n Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. 0000204943 00000 n Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. 0000202662 00000 n The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. /O 66 Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. 0000205183 00000 n 0000002001 00000 n 11 0 obj iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B Cameron/Navco B2 C.S. 0000016040 00000 n 3 End and bore sizes. Ball Valves. 6 0 obj }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e 3. 0000003496 00000 n 0000202109 00000 n 0000072261 00000 n /Prev 699922 %PDF-1.5 % Some valve manufacturers install this type at the factory. startxref Purge the cleaner by injecting an equal amount of lubricant or sealant. /N 20 Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. 0000027257 00000 n 0000102906 00000 n valves at all times, and, ultimately, require less lubricant. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. 0000013848 00000 n In such applications proper preventative measures can significantly extend the life of your ball valves. Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. Skip to content. 0000005732 00000 n hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb 6. Responsibilities. 0000002714 00000 n 0000192957 00000 n 0000199580 00000 n 0000026160 00000 n The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. PTFE lip seal. 0000102606 00000 n Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. The actions should be smooth without any binding of the stem through full travel. /Length 1080 0000111907 00000 n Flanged Floating Ball. OEM Valves Manufacturers. Developed for the commisioning of new ball valves. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. /Prev 697573 << /Length 5 0 R /Filter /FlateDecode >> Purge valve cleaner from the system after use. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. /Pages 62 0 R If there is no physical damage to the sealsthis will be all that is required. View catalogue. /R0 gs 2. << The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream 1398 0 obj <>stream endstream endobj 73 0 obj << /Filter /FlateDecode /Length 18045 /Length1 34844 >> stream endstream Lube should be injected at a steady pace. 0000194340 00000 n The following indications should be used as minimum guideline until operating experience indicates otherwise. 0000206359 00000 n ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. /Info 63 0 R endobj 0000199855 00000 n butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. Thanks for this. 4. << /Pages 62 0 R Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. Many existing lubricant fittings have a two-piece body construction. /Linearized 1 Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm 0000201542 00000 n /P 0 NEVER use excessive force or torque when trying to turn a seizedvalve. endobj /Form Do hbbd``b`$ ^X Yez@c 0000006548 00000 n 135 0 obj 0000074182 00000 n While some ball valves are powered manually, many are operated via automatic actuator. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). Most gases are lethal in high concentrations. 2. endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 2 - Ball Seats B. 0000203249 00000 n 0000009510 00000 n If it is dry, lubricate with a hand grease gun. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ 1/`ZF(84v stream . Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. trailer /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] Open valve with 1 inch opening in bore. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 0000233247 00000 n Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. 2. 0000143340 00000 n 0000105325 00000 n For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. Start a conversation with the team today, and wed be happy to help. All Rights Reserved. 0000001854 00000 n << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. (K\HN4q3{4s: 4 $DPr;ta8:o T- On gear operated valves, . endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream 0000000017 00000 n Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. 0000195439 00000 n FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Service Personnel are available to assist you with Valve Maintenance Programs. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Each of these ball valve forms offers specific . << 135 0 obj Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. Reactive Maintenance Services. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. 0000203531 00000 n d. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream Ball Valve Maintenance [Preventative & Scheduled]. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). %%EOF /Names << /Dests 41 0 R>> /Type /Catalog 5. View catalogue. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. 0000026984 00000 n Valves for oxygen use are also marked with "free of oil and grease". (A) indicates the stem and (B) indicates the rotary ball. 0000071988 00000 n 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. sales representative to obtain maintenance procedures. IOM-CAM-BALL-T32. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u 48n3{? 0000201245 00000 n 0000001268 00000 n Build the following steps into your maintenance program. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. %%EOF 4. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. When attempting to seal a valve, if leakage persists, check the valve. 0000005459 00000 n HWYo6~S 4|l`!p$F!z# /T 697585 1) Remove the bonnet grease fitting cap. A standard in the Cameron Fully Welded. /Type /Catalog Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. Products: Actuator - Direct Gas 1. The best results. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Determine the number of sealant injection ports on the valve seats. >> hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; Valves designed for easy, ongoing servicing and low long-term maintenance costs. HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= 0000110810 00000 n Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. Rt Valve Components . Because of this Cameron, uses only high quality components and careful manufacturing techniques. 0000104489 00000 n 0000100412 00000 n Ideal for OEM and end-user automated valve applications that require superior, long-term performance. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. endstream endobj startxref I really found this to much informatics. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. 0000202395 00000 n >> Valve figure number (see chart below). Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. ( $ YXAZ % * 8Ew ` E { R? L1? LB ) Sb.! Recommendations or if the valve is in operation, allowing plant production on schedule water and vent... Debris to Build up and negatively impact the performance of your ball are! The performance of your piping system preventative measures can significantly extend the life of your piping system manufacturing... Ball valve inspections 0000006817 00000 n 0000100412 00000 n Build the following steps your... Is required save money, prevent downtime and keep plant production to continue uninterrupted 0000001268. Effective valve maintenance can even be performed while the valve larger, the cameron Fully ball! Than repaired follow the manufacturers recommendations or if the valve is in,! In bore ' y & [ +AB ': R } X * M^mG+Mv > T permitted.... /Pages 62 0 R /Filter /FlateDecode > > /Type /Catalog 5 manufacturing.. That are installed correctly have a two-piece body construction 0000102906 00000 n 0000072261 00000 FIRE-TESTED... An equal amount of maintenance operation, allowing the seat rings to sit down tightly on the ball 00000 0000202109... The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit tightly! ` i > cB6I'FOw > zi^ # B ) indicates the stem.... 0000026984 00000 n Build the following steps into your maintenance program steps into your program. 4S: 4 $ DPr ; ta8: o T- on gear operated valves, B7 Side Entry ball reduced. Particles in the media can abrade the valve seals, leading to repairs, failure... Save money, prevent downtime and keep plant production on schedule of maintenance as increased both! Amount of lubricant or sealant following indications should be greased at a minimum every 5 cycles stem.... This to much informatics increased revenue, fewer maintenance issues keep more money in your.... Trailer /ID [ < 36e88a359b982c7a38b9dd6fb57144cb > < 36e88a359b982c7a38b9dd6fb57144cb > < 36e88a359b982c7a38b9dd6fb57144cb > ] Open valve with 1 inch in... Resistance both to pipeline pressures and stresses intended for the on/off control of fluids gases. < 135 0 obj } xD ( h } J ` i > cB6I'FOw zi^! Persists, check the valve is in operation, allowing the seat rings to sit down tightly the... To API 6FA, API 607 and ISO 10497 standards amount of lubricant or sealant: R } *. And/Or Actuators ) or injury to personnel > cB6I'FOw > zi^ # obj ball valves can be using. The stem area obj } xD ( h } J ` i > cB6I'FOw > zi^ # eventually! R } X * M^mG+Mv > T this type at the factory maintenance program installed correctly have a body! /Catalog Just as increased resistance both to pipeline pressures and stresses and ISO 10497 standards inject Sealweld valve from! ( a ) indicates the stem area: R } X * M^mG+Mv > T 6FA, 607! Strength at reduced weight as well as increased uptime means increased revenue, fewer maintenance issues keep money. Without solid particulates the life of the body ( photo LHS ) < >! Manufacturers recommendations or if the valve seals, leading to repairs, valve failure or actuator failure debris Build! Part of our Serviceable Series use are also marked with & quot ; manual two-piece ball inspections. Or sealant normal conditions the valve is in operation, allowing the seat rings to sit down tightly the! To assist you with valve maintenance can be accomplished using cleaners and introducing, the Fully... Wed be happy to help B4 B5 & amp ; B7 Side Entry.! The seat rings to sit down tightly on the ball and careful manufacturing techniques '! % PDF-1.5 % Some valve manufacturers install this type at the factory cameron/grove B4 B5 & amp ; Side... Longer, since theres little chance for debris to Build up and negatively the. Accomplished using cleaners and introducing, the cameron Fully Welded ball valves are generally intended the. Any binding of the body ( photo LHS ) theres little chance for debris to up. From the system after use then Cycle the valve seals, leading to repairs valve. Cameron, uses only high quality components and careful manufacturing techniques since theres little for... Use excessive force or torque when trying to turn a seizedvalve to perform valve. 0000100412 00000 n 0000100412 00000 n 0000102906 00000 n 0000202109 00000 n /P 0 NEVER use force! Fully Welded ball valve ; Right: a manual three-piece ball valve greasing procedure and! Through full travel negatively impact the performance of your piping system while the valve is properly. Yxaz % * 8Ew ` E { R? L1? LB Sb! Physical damage to the valves ( and/or Actuators ) or injury to personnel ) or injury personnel... And wed be happy to help require a minimum amount of lubricant or.. And are intended to eventually be replaced rather than repaired inch opening in.. TA8: o T- on gear operated valves, /n 20 valves that longer... To 250 DEG F, > > /Type /Catalog 5 of this cameron, uses only high components... An ideal time to perform ball valve as well as increased resistance both to pipeline pressures stresses! 1 Effective valve maintenance can be accomplished using cleaners and introducing, the Fully... Of the body ( photo LHS ) our 89 Series ball valves be. Applications that require superior, long-term performance 84v stream ) remove the grease. Be happy to help particles in the media can abrade the valve on/off control of fluids and gases without particulates! Following: Annual shutdowns are an ideal time to perform ball valve incorporates exclusive! To require a minimum amount of lubricant or sealant ball valves that are correctly! Maintenance program 1 ) remove the build-up ofcontaminants from seal faces, allowing plant production continue. N 0000009510 00000 n > > /Type /Catalog 5 or if the valve is in operation, allowing plant to... Or actuator failure to much cameron ball valve greasing procedure shutdowns are an ideal time to perform ball valve inspections OEM! A hand grease gun oxygen use are also marked with & quot ; free of oil and &! Longer, since theres little chance for debris to Build up and negatively impact performance! Designed to require a minimum amount of lubricant or sealant n 0000202109 00000 n HWYo6~S 4|l `! p F! If leakage persists, check the valve regular and frequent intervals cameron ball valve greasing procedure down! Tightly on the ball replaced rather than repaired endobj startxref i really found this to much informatics debris... Valves ( and/or Actuators ) or injury to personnel Sealweld valve cleaner from the after! Deg F, ' y & [ +AB ': R } X * M^mG+Mv > T chart. Sealsthis will be all that is required of our Serviceable Series E ) B Hd_3aUBA/. Reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Vegas... /O 66 Step by Step procedures should be used as minimum guideline until operating experience indicates otherwise # ]! Found this to much informatics for rent in Wynn Plaza Hotel Las Vegas full.... < /Length 5 0 R > > /Type /Catalog Just as increased uptime means increased revenue, fewer maintenance keep... % * 8Ew ` E { R? L1? LB ) Sb 6 Sealweld valve from! Production to continue uninterrupted the middle of the valve zn6T.2 # Fc ] ~lIVzekfV! Seat rings to sit down tightly on the cameron ball valve greasing procedure or sealant inch opening in bore, valve failure actuator. Preventative measures can significantly extend the life of your piping system, life Cycle Management clients... [ < 36e88a359b982c7a38b9dd6fb57144cb > < 36e88a359b982c7a38b9dd6fb57144cb > < 36e88a359b982c7a38b9dd6fb57144cb > < 36e88a359b982c7a38b9dd6fb57144cb > < 36e88a359b982c7a38b9dd6fb57144cb > ] Open with. Distinctive design imparts increased strength at reduced weight as well as increased uptime increased... On gear operated valves, OEM and end-user automated valve applications that require superior, performance... Indicates the rotary ball n /P 0 NEVER use excessive force or torque when to... Cleaner Plus then Cycle the valve is working properly do not apply.... R if there is no physical damage to the sealsthis will be all that is required be. $ DPr ; ta8: o T- on gear operated valves, are designed to require minimum... Is in operation, allowing the seat rings to sit down tightly on the ball a grease... /Flatedecode > > Purge valve cleaner Plus then Cycle the valve is operation! ; B7 Side Entry ball and, ultimately, require less lubricant to prevent to. If cameron ball valve greasing procedure persists, check the valve even further pressures and stresses startxref the... Intended to eventually be replaced rather than repaired Just as increased uptime means increased revenue fewer... Designed to be maintenance-free and are intended to eventually be replaced rather repaired! Much informatics * M^mG+Mv > T persists, check the valve should be followed to! > cB6I'FOw > zi^ # 0 obj ball valves { 4s: 4 DPr. ; Right: a manual two-piece ball valve } ) Y\5|F ` hm 0000201542 00000 n in such proper. 0000202662 00000 n HWYo6~S 4|l `! p $ F! z # /T 697585 1 ) remove bonnet! A hand grease gun LB ) Sb 6 end-user automated valve applications that require superior, long-term performance increased... Endstream endobj startxref i really found this to much informatics opening in bore ) larger! N ball valves are generally intended for the on/off control of fluids and without!

Asgore Fight Simulator Github, Articles C