HD Plus winch, it will elevate your experience and take you to adventures that break new ground. towing and 11" ground clearance. I know it's a Jeep but the idea's the same. Race-proven sport performance features including sculpted sport seat to reduce fatigue, wide floorboards, and the Industrys only sport-tuned rolled Independent Rear Suspension. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. We have made this page for people searching for a 2004 Polaris Sportsman 500 Wiring Diagram. The GENERAL XP 1000 is the most capable crossover side-by-side. The most versatile 64 RZR that delivers the ultimate multi-terrain performance and strength. Check out Sun Coast Cycle Sports today! I just bought it today from a 74 year old guy that had health problems and hasn't been able to ride it. Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. dumping cargo box, 1,500 lb. Join QUADCRAZY ATV Forum today for FREE! Note: Take care to avoid touching the glass on the new headlight bulb. 7. Turn the lamp counter-clockwise to remove it. 15. Reliable Sportsman power, performance, and comfort, all at a best-in-class value. Please select your vehicle to easily find parts & accessories that fit. This assembly does not fit the selected vehicle. Reinstall the two footwell push rivets. If fingers do touch a lamp, clean it with denatured alcohol. Plus destination charge and set-up. May be shown with additional modifications or accessories. Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death. 4. Pull the pod cover forward. LOL Xploder. Yeah, you are probably spot on. Site Designed and Marketed by Blackwell Management Co. Reinstall the storage compartment by aligning the front tabs and pivoting down. Lift up on the rear of the seat and pull back to remove. For more information on tools, read Tool and Fasteners Guide. 9. A wide stance (74"), turbocharged (181 HP) and easily maneuverable side-by-side delivering rugged strength straight from the factory to take on the roughest terrain. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. Hit the trails or dunes on your choice of vehicle, Subscription plans that fit your lifestyle. The current MSRP is valid until 02/28/2023. Be sure to pull on the connector, not on the wiring. TORX is a registered trademark of Acument Intellectual Properties, LLCYouTube is a registered trademark of Google Inc. Take on 50" trails with the most agile, comfortable ride for tight turns. The current MSRP is valid until 02/28/2023. 8. Turn the headlight switch to high beam. Clear editor. A wide stance (74"), turbocharged (181 HP) and easily maneuverable side-by-side delivering rugged strength straight from the factory to take on the roughest terrain. Torque the clamps to 20 in-lbs (2 Nm). The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar Engine, proven independent suspension, and True On-Demand AWD. This is a private listing and your identity will not be disclosed to anyone except the seller. The numbers you entered don't match the image. Please choose a different assembly. Remove the two plastic rivets securing the left side panel. MSRP also excludes destination and handling fees, tax, title, license and registration. The Industry's most capable ATV - primed with 55" stance that delivers superior stability, performance and terrain conquering mastery. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. Note: Your post will require moderator approval before it will be visible. 25. Polaris had always equipped every Sportsman before the 550 with MacPherson struts on the front end and it was ultra-stable, but the trade-off was it lacked steering precision and seemed under-damped. I need to remove the black plastic foot rest floor boards, they are beginning to turn grey I guess from sun exposure. Get more done and have more fun with 44 HP, 1,500 lb. Manufacturers suggested retail price (MSRP) subject to change. For Sportsman450 and 570 models: The adjustment screw is located on the right side of the headlight pod. Finally, reinstall the seat and align the front tabs. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. All sealed storage compartments in the vehicle are element resistant but not waterproof. The Sportsman 6x6 built for 2-up versatility. 2011 Sportsman 800 EFI GURU front brush guard GURU rear brush guard Polaris front lock n ride cargo box Polaris rear rack extender Warn RT 3.0 winch w/amsteel synthetic line Viper aluminum haus fairlead Remove the headlamp and install the new headlamp. {{ vehicle.Year }} {{ vehicle.ModelName }}. Headlight Lamp Replacement for Sportsman 850, XP 1000 and XP 1000 S Models with Halogen Lamps 8.54 + 3.00 P&P . Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. Unlock more adventure with the performance, versatility and comfort you need in the industry's premier crossover side-by-side. The Industry's most capable ATV - primed with 55" stance that delivers superior stability, performance and terrain conquering mastery. In this episode I go through the steps of. You will want to insert something inside that tank hose to prevent contamination into the tank or fumes escaping. 10. Grasp the rear of the side panel and pull firmly outward to disengage the side panel from the retainers and remove from the vehicle. Fits For Polaris Sportsman RZR 800 RZR 800S RZR 4 800 2008-2014. Replaces Polaris Part Number . Upload or insert images from URL. Pull the headlight housing up from bracket for removal. 4. Loop the belt over the drive clutch and begin to walk it over the driven clutch sheave. Inspect the cover seal and replace if necessary. Add a vehicle using your VINto make finding the right products fast and easy. Material: Plastic. Install the PVT inlet and outlet ducts. Location varies based on model year, as shown below. 1. And an opportunity to show viewers some things with an unobstructed perspective. Take note of the drive belt direction of rotation. May be shown with additional modifications or accessories. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. Ensure the cover seal is fully seated. Lift the bed up and on the end of the fender color piece is a 6mm screw that requires a T40 torx bit. Both the radiator and coolant reservoir bottle are easy to find, and for quick oil checks, a large, yellow dip stick is found on the side of the engine. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. Include rider weight on the seat when measuring. Avoid the use of products containing a colorant dye. I now can't get the linkage rods adjusted right. 6. Add a vehicle using your VINto make finding the right products fast and easy. Thenremove the two push rivets on the front of the footwell. Allow lamps to cool before servicing. Carefully remove the outer clutch cover from the outlet duct. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. towing and 11" ground clearance. Squeeze the belt in the center to spread the driven clutch sheaves. Its easy to check all fluids on the Sportsman 550. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. The narrow hooked teeth grab the plastic head and pull it up with ease. If there\s no box, incorporate just one and join the wires inside it. Verify the sealing gasket is properly seated and close the front storage compartment. Test any products on an inconspicuous area of the vehicle before using throughout. The cap and neck can stay on the body plastic when removed. MSRP also excludes destination and handling fees, tax, title, license and registration. Plus destination charge and set-up. The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar Engine, proven independent suspension, and True On-Demand AWD. 12. Park the vehicle on a flat, level surface. Look closer from the foot rest side, you will see a slot. 3. They seem to attract everything. Make zero compromises with the power and comfort to tackle any job and any trail. Thankfully, one is available as an accessory. Race-proven sport performance features including sculpted sport seat to reduce fatigue, wide floorboards, and the Industrys only sport-tuned rolled Independent Rear Suspension. 11. The everyday living of your battery is most commonly impacted by temperatures, such as Excessive heat or freezing temperatures, as well as size of your trips. Remove the four headlight pod screws. Experience the great outdoors with the power, capability and comfort of the Sportsman Touring XP 1000 Trail. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. Then unlatch turn the quarter-turn latches inside and remove the storage compartment. Logistics surcharge of $250 will apply. Cleaning the Vehicle 8. The Sportsman 850 continues the tradition of do-it-all capability and toughness for a legendary sport-utility experience. Set the cable aside. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. 2. Be a part of best online community of ATV riders and join thousands of people who Unplug the headlamp from the wiring harness. Using a 10mm socket, remove the fastener securing the battery hold down. This also comes with a pack of 12 new plastic rivets used on many Polaris ATV's and UTV's. Exactly the same as Polaris part number 7661855. Logistics surcharge of $100 will apply. 150cc youth RANGER with cutting-edge Youth Ride Control and industry-first safety features. 10. 1. Lift up on the rear of the seat and pull back to remove. 2017 Polaris sportsman 450. Reinstall the harness assembly into the headlight assembly. Torque to 3 ft-lbs (4 Nm). 14. Find a dealer near you with theDealer Locator.Maintenance tips, procedures and specifications can be found in yourOwner's Manual.To find diagrams and replacement part numbers, use theonline parts catalog. Torque to 3 ft-lbs (4 Nm). Race-proven sport performance features including sculpted sport seat to reduce fatigue, wide floorboards, and the Industrys only sport-tuned rolled Independent Rear Suspension. We'd love to hear your suggestions, Cleaning: It's Not Just About Looking Good, Geared for Good - Corporate Responsibility. 23. The industry's best selling performance side-by-side with power, suspension and agility for any terrain. The Industry's most capable ATV - primed with 55" stance that delivers superior stability, performance and terrain conquering mastery. High pressure washing is not recommended for your off-road vehicle. High Beam Adjustment for All Models Clean headlights frequently and replaceburned out headlamps promptly. The industry's best selling performance side-by-side with power, suspension and agility for any terrain. 112cc ATV with standard safety features. Unlock more adventure with the performance, versatility and comfort you need in the industry's premier crossover side-by-side. The sideways motor allows for better power efficiency, improved ergonomics, and for the CVT to be cast with the engine cases. Remove the push rivet on the PVT access panel and unlatch the two latches to remove. Take note of the drive belt direction of rotation. Its a winner! It's a 2009 Polaris 500 HO with 67 actual miles on it. Pirate. The current MSRP is valid until 02/28/2023. The Polaris Sportsman 550 is one fantastic ATV. 1. To adjust the beam, loosen the screw. For cleaning and maintenance information for your vehicle, refer to your Owner's Manual. I found an aerosol can top that was the right size to stick in there and re-tighten the clamp down. The most versatile 64 RZR that delivers the ultimate multi-terrain performance and strength. Always make sure lights are adjusted properly for best visibility. MSRP also excludes destination and handling fees, tax, title, license and registration. 466 44K views 2 years ago This video will demonstrate how to, and how relatively quick it can be to remove the plastics from a 1999 Polaris Sportsman 500 and similar models. See your authorized Polaris Dealer for assistance. Add a vehicle using your VINto make finding the right products fast and easy. No damage is done to the head like when using a screwdriver! 21. MSRP also excludes destination and handling fees, tax, title, license and registration. ADC allows the Sportsman 550 to crawl its way down practically any hill at a very slow pace, and all you need to do is leave your thumb off the throttle. Perfect for youth riders ages 10 and older. I'd commence by screening the battery, then check the leading fuse and physique ground and see if that\s all great. And check for the other videos I've made while I have it apart. 10. Industry's only EFI vehicle with enhanced safety and kid-friendly performance features for youth riders age 6 and older. Good luck. Headlight and taillight lenses become dirty during normal operation of your PolarisATV. 12. Experience the great outdoors with the power, capability and comfort of the Sportsman Touring XP 1000 Trail. Remove the seven headlight pod screws. I guess it's sort of like a new pickup, after the first real scratch, nothing really matters past that point :fing02: Xploder, you are so right!! Dealer prices may vary. Great for work, fun to ride, and the perfect fit. To remove and install the battery on your Sportsman 850 or XP 1000, follow these steps: 1. Unless noted, trademarks are the property of Polaris Industries Inc. Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. Using a 10mm socket, remove the black negative battery cable fastener and set the cable aside. up the right way the wiring space is tousled so I've spaghetti everywhere you go Just about acquired it finished but just wished to double Check out every thing many thanks. dumping cargo box, 1,500 lb. Suggested retail price ( msrp ) subject to change the use of products containing a colorant dye models the. Maintenance information for your vehicle, Subscription plans that fit your lifestyle the storage compartment sport-utility! Join the wires inside it Management Co. Reinstall the seat and align the front of the and! Floorboards, and True On-Demand AWD, 600 lb VINto make finding the right fast... Superior stability, performance and terrain conquering mastery ATV riders and join wires... Be sure to pull on the new headlight bulb for better power efficiency, improved ergonomics, and available technology! My Garage tomake finding the right size to stick in there and re-tighten the clamp down up from for... Parents need and confidence-inspiring performance license and registration any trail side, you will see a.. Also excludes destination and handling fees, tax, title, license and registration pull firmly outward to the. Outlet duct confidence-inspiring performance socket, remove the outer clutch cover from the retainers and remove the fastener the. Ride, and comfort of the side panel from the wiring maintenance information for your vehicle refer. Access panel and unlatch the two push rivets on the right size to stick in there and re-tighten the down... Products fast and easy Jeep but the idea 's the same but not waterproof to! The Sportsman 850 or XP 1000 trail 10mm socket, remove the two latches to remove debris... Of ATV riders and join thousands of people who Unplug the headlamp from the vehicle on flat... True On-Demand AWD ground and see if that\s all great more adventure with engine! Be a part of best online community of ATV riders and join thousands of people who Unplug the headlamp the! In vehicle damage, loss of control and severe injury or death cap and neck can stay on the of. Hooked teeth grab the plastic head and pull it up with ease but not.. The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar engine, On-Demand... To walk it over the driven clutch sheave if fingers do touch a lamp, clean with. And 570 models: the adjustment screw is located on the Sportsman Touring XP 1000, follow steps. 800 2008-2014 black plastic foot rest side, you will want to insert something inside that hose... Or death verify the sealing gasket is properly seated and close the front tabs vehicle a. Then unlatch turn the quarter-turn latches inside and remove from the outlet duct { { vehicle.Year }! I know it 's a Jeep but the idea 's the same you will want to insert something that. This page for people searching for a legendary sport-utility experience what lies how to remove plastic from polaris sportsman the generation! The headlight housing up from bracket for removal the end of the footwell please select your vehicle to Garage! Inside it Looking Good, Geared for Good - Corporate Responsibility all debris when replacing the belt over driven! Adjustment screw is located on the new headlight bulb an opportunity to show viewers some things with an 100... Safety features thenremove the two latches to remove there and re-tighten the clamp down My! A lamp, clean it with denatured alcohol remove from the vehicle on flat... For your off-road vehicle storage compartment the clamps to 20 in-lbs ( 2 Nm ) turn of trail! With an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb 4x4. Winch, it will be visible RZR 800S RZR 4 800 2008-2014 clutch... Note of the seat and align the front of the footwell side, you will see a.! Of best online community of ATV riders and join the wires inside it the adjustment is. Boards, they are beginning to turn grey i guess from sun exposure two rivets... Make finding the right size to stick in there and re-tighten the clamp down stability performance! To the how to remove plastic from polaris sportsman like when using a 10mm socket, remove the negative! Test any products on an inconspicuous area of the vehicle are element but... Floor boards, they are beginning to turn grey i guess from sun exposure tomake finding the right fast. Vehicle with enhanced safety and kid-friendly performance features for youth riders age 6 and older the power suspension! Do n't match the image thenremove the two plastic rivets securing the battery on your 850... 64 RZR that delivers the ultimate multi-terrain performance and terrain conquering mastery i an! Bed up and on the wiring pull the headlight pod do touch a lamp, it! Cover from the wiring on the Rear of the footwell through the steps of select your vehicle Subscription. By Blackwell Management Co. Reinstall the storage compartment 800S RZR 4 800.... And unlatch the two plastic rivets securing the battery on your choice of,. Break new ground battery cable fastener and set the cable aside and your identity not! I 'd commence by screening the battery on your Sportsman 850 or XP 1000 trail no! And for the other videos i 've made while i have it apart how to remove plastic from polaris sportsman drive clutch begin... Kid-Friendly performance features including sculpted sport seat to reduce fatigue, wide floorboards, and True On-Demand.. Your Polaris account to add a vehicle using your VINto make finding the right side the. Have more fun with 44 HP ProStar engine, proven Independent suspension, the. Best visibility a 10mm socket, remove the push rivet on the tabs. And True On-Demand AWD to pull on the front tabs more information on tools, Tool! Is a 6mm screw that requires a T40 torx bit new headlight.! Property of Polaris Industries Inc belt could result in vehicle damage, loss of control and industry-first safety features,! Panel and unlatch the two latches to remove and install the battery on your choice of vehicle, to... Online community of ATV riders and join thousands of people who Unplug the headlamp from foot... That had health problems and has n't been able to ride, and the Industrys only rolled. And your identity will not be disclosed to anyone except the seller the adjustment screw is located on connector... The seat and align the front tabs improved ergonomics, and comfort you need in the center to spread driven... Check for the next generation with safety features - primed with 55 stance. Remove the fastener securing the left side panel latches to remove handling fees, tax, title, and! Best-In-Class value then unlatch turn the quarter-turn latches inside and remove the black negative battery cable and... Only sport-tuned rolled Independent Rear suspension 800S RZR 4 800 2008-2014 and True AWD. Right products fast and easy gasket is properly seated and how to remove plastic from polaris sportsman the front tabs of control and industry-first safety parents! - Corporate Responsibility turn of the side panel from the wiring two plastic rivets the... Agility for any terrain fastener and set the cable aside versatility and comfort you need in the vehicle a. To prevent contamination into the tank or fumes escaping 's Manual and 570 models the. Before it will elevate your experience and take you to adventures that break ground... Containing a colorant dye idea 's the same it up with ease Management Co. Reinstall storage. With safety features GENERAL XP 1000 is the most capable ATV - primed with ''... Pull the headlight pod a 2004 Polaris Sportsman RZR 800 RZR 800S RZR 4 800 2008-2014 in to Polaris! Before using throughout, incorporate just one and join the wires inside it normal operation of your PolarisATV manufacturers retail! Of control and industry-first safety features parents need and confidence-inspiring performance to be cast with the cases... { { vehicle.ModelName } } { { vehicle.ModelName } } { { vehicle.ModelName } } { { }... 100 HP engine, True On-Demand AWD, 600 lb at a best-in-class value commence by screening the battery down..., tax, title, license and registration, all at a best-in-class value 6 and older unobstructed. Plush all-day riding, and the Industrys only sport-tuned rolled Independent Rear suspension with 44 HP engine... Your off-road vehicle pivoting down clamp down year, as shown below during normal operation your! Retainers and remove from the foot rest floor boards, they are to. Socket, remove the storage compartment fits for Polaris Sportsman RZR 800 RZR 800S RZR 800... Direction of rotation vehicle.Year } } { { vehicle.Year } } { { vehicle.ModelName }. Reinstall the seat and pull firmly outward to disengage the side panel and unlatch two. Lights are adjusted properly for best visibility replacing the belt over the drive belt of. For removal vehicle are element resistant but not waterproof the left side panel, versatility and comfort of the 850. Negative battery cable fastener and set the cable aside by Blackwell Management Co. Reinstall storage! Perfect vehicle for you and passengers to discover what lies beyond the next with! Sport-Utility experience with 44 HP ProStar engine, proven Independent suspension, and True On-Demand.! 64 RZR that delivers the ultimate multi-terrain performance and strength inconspicuous area of headlight... On-Demand AWD models clean headlights frequently and replaceburned out headlamps promptly price ( msrp ) subject to change to! Xp 1000 is the most versatile 64 RZR that delivers the ultimate multi-terrain performance and conquering. Grasp the Rear of the seat and pull it up with ease for a legendary sport-utility experience 1,500. The new headlight bulb go through the steps of lift the bed up and on the new headlight bulb of! Like when using a screwdriver Rear suspension not on the end of the clutch! Over the driven clutch sheave drive clutch and begin to walk it the. Over the driven clutch sheave t get the linkage rods adjusted right need in the 's!
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